Product details
Olympus OmniScan X4 Phased Array Flaw Detector – Next-Generation Multitechnology Inspection
The Olympus Corporation OmniScan X4 Phased Array Flaw Detector represents a new era in non-destructive testing (NDT). Designed for speed, precision, and versatility, this advanced system integrates multiple ultrasonic technologies into a single portable platform, helping inspectors detect flaws earlier and assess structural integrity with greater confidence.
Overview of the OmniScan X4 Series
The OmniScan X4 is a powerful multitechnology inspection solution built to handle complex inspection challenges across industries. By combining phased array ultrasonic testing (PAUT), total focusing method (TFM), and phase coherence imaging (PCI), it enables highly accurate detection and characterization of defects.
Key Advantages
- Multitechnology platform (PAUT, TFM, PCI, TOFD)
- High-speed data acquisition and processing
- Advanced imaging for precise flaw characterization
- Portable and rugged industrial design
- Intuitive user interface with guided workflows
Advanced Imaging Technologies for Accurate Detection
The OmniScan X4 enhances inspection accuracy through cutting-edge imaging methods that improve flaw detection and interpretation.
Total Focusing Method (TFM)
TFM provides high-resolution imaging of inspected components, enabling detailed visualization of internal structures and defects.
Phase Coherence Imaging (PCI)
PCI improves defect detectability by enhancing signal coherence, making it easier to identify difficult flaws such as stress corrosion cracking and hook cracks.
Faster Acquisition Speed
With up to three times faster TFM acquisition compared to previous models, inspectors can complete scans more efficiently without compromising image quality.
Increased Productivity with Twin Imaging
Dual TFM and PCI Operation
The OmniScan X4 allows simultaneous use of TFM and PCI, enabling inspectors to scan welds from multiple perspectives in a single pass.
Improved Decision-Making
By comparing results from both imaging methods, users can confirm defect characteristics more accurately, reducing uncertainty in inspection results.
User-Friendly Interface and Smart Workflow
Ease of use is central to the OmniScan X4 design, ensuring efficiency for both experienced and new operators.
Application Presets
Preconfigured inspection setups simplify the scanning process and ensure consistency across different users and applications.
Step-by-Step Scan Plan
The intuitive scan plan uses 3D graphics to guide users through setup, making even complex configurations easier to manage.
Customizable Inspection Parameters
Users can define scan axes, reference points, and orientation, creating accurate and meaningful inspection data for reporting.
Flexible Models for Diverse Applications
The OmniScan X4 series includes multiple configurations tailored to specific inspection needs:
16:64PR Model
- Ideal for corrosion monitoring and pipeline inspections
- Suitable for manual PAUT and TOFD applications
16:128PR Model
- Designed for thin weld inspections and aerospace applications
- Effective for composite material testing
32:128PR Model
- Supports inspection of thicker welds and coarse-grained materials
- Commonly used in oil and gas industries
64:128PR Model
- Best for very thick welds and advanced inspections
- Enables intensive TFM and full matrix capture (FMC) applications
Designed for Industrial Performance
The OmniScan X4 is built to withstand demanding environments while delivering consistent performance.
Rugged Construction
- IP65-rated protection against dust and water
- Drop-tested to meet military standards
High-Quality Display
A 10.6-inch touchscreen with high resolution ensures clear visualization of inspection data.
Long Battery Life
Dual hot-swappable batteries provide continuous operation, minimizing downtime during inspections.
Connectivity and Data Management
Modern inspections require efficient data handling, and the OmniScan X4 offers advanced connectivity options.
Storage and File Management
- 1 TB internal SSD storage
- Support for large inspection files (up to 25 GB per file)
Connectivity Features
- Wi-Fi 6E and Bluetooth 5.3
- USB, HDMI, and Ethernet ports
- SD card compatibility
Reporting and Data Sharing
The system enables easy data transfer, remote access, and integration into digital workflows for improved collaboration and reporting.
Comprehensive Ultrasonic Capabilities
The OmniScan X4 supports a wide range of ultrasonic inspection techniques:
Supported Methods
- Phased Array Ultrasonic Testing (PAUT)
- Time-of-Flight Diffraction (TOFD)
- Total Focusing Method (TFM)
- Phase Coherence Imaging (PCI)
- Full Matrix Capture (FMC)
- Plane Wave Imaging (PWI)
High-Resolution Data Acquisition
- Digitizing frequency up to 100 MHz
- Up to 16,384 A-scan data points
- Advanced filtering and signal processing
Typical Applications
The OmniScan X4 is widely used in industries requiring precise and reliable inspection:
Oil and Gas
Inspection of pipelines, welds, and pressure vessels to ensure structural integrity.
Power Generation
Evaluation of turbines and critical components for early defect detection.
Aerospace
Detection of flaws in composite materials and aircraft structures.
Manufacturing and Heavy Industry
Quality control and inspection of welded components and structural materials.
Package Contents
The OmniScan X4 system is delivered with a complete set of accessories to support immediate use:
- OmniScan X4 unit (selected model)
- Two lithium-ion batteries
- Dual-bay battery charger and AC adapter
- USB, Ethernet, and HDMI cables
- SD card for data storage
- Stylus for touchscreen operation
- Carrying cases (soft and hard)
- Calibration tools and certificate
- User manual and software access
Why Choose the OmniScan X4?
The OmniScan X4 stands out as a comprehensive inspection solution that combines advanced imaging technologies, high-speed performance, and user-friendly operation. It empowers inspectors to detect defects earlier, improve accuracy, and increase productivity across a wide range of applications.
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