PRUFTECHNIK ROTALIGN Ultra IS Alignment System

Advanced Laser Shaft Alignment Solution for Precision Industrial Maintenance

The PRUFTECHNIK ROTALIGN Ultra IS Alignment System is a premium laser shaft alignment solution designed for highly accurate alignment of rotating machinery in industrial environments. Engineered with advanced Adaptive Alignment Intelligence (ASI) and single-laser technology, this system delivers exceptional precision, repeatability, and workflow efficiency for predictive maintenance and reliability programs.

Widely used across oil & gas, power generation, mining, marine, manufacturing, petrochemical, pulp & paper, and heavy industries, the ROTALIGN Ultra IS helps reduce machine vibration, energy loss, bearing wear, and unexpected downtime.

Overview

The ROTALIGN Ultra IS is developed by PRUFTECHNIK as a next-generation intelligent alignment platform for critical rotating equipment. The system combines rugged industrial hardware, wireless communication, cloud-enabled reporting, and intelligent software guidance to simplify complex alignment tasks.

Its adaptive measurement technology automatically compensates for environmental influences such as vibration, backlash, and unstable measurement conditions, ensuring reliable alignment results in the field.

Key Features

Adaptive Alignment Intelligence (ASI)

The ASI platform continuously evaluates measurement quality and filters environmental disturbances during alignment procedures.

Benefits of ASI Technology

• Compensates for machine vibration
• Reduces measurement errors
• Improves measurement repeatability
• Minimizes operator influence
• Accelerates alignment procedures
• Increases reliability of results

Single Laser Technology

PRUFTECHNIK’s patented single-laser measurement technology provides superior stability and precision compared to traditional dual-laser systems.

Advantages

• Simplified setup
• Reduced alignment errors
• Enhanced precision over long spans
• Improved repeatability
• Faster measurement process

Intelligent Touchscreen Interface

The rugged industrial touchscreen interface is designed for demanding maintenance environments.

Interface Features

• High-resolution color display
• Glove-compatible touchscreen
• Interactive graphical alignment guidance
• Real-time machine correction values
• Visual tolerance indicators
• Multi-language operation
• Integrated PDF reporting

Wireless Connectivity

The ROTALIGN Ultra IS supports modern digital maintenance workflows through advanced connectivity options.

Connectivity Options

• Bluetooth communication
• Wi-Fi connectivity
• USB data transfer
• Ethernet connection
• Cloud synchronization
• PC software integration

Applications

The system is suitable for alignment of nearly all rotating machinery types.

Pumps

• Centrifugal pumps
• API process pumps
• Multistage pumps
• Vertical pumps

Motors

• AC motors
• DC motors
• Synchronous motors
• High-voltage motors

Compressors

• Screw compressors
• Reciprocating compressors
• Centrifugal compressors

Turbines

• Steam turbines
• Gas turbines
• Hydro turbines

Additional Machinery

• Gearboxes
• Fans
• Blowers
• Generators
• Mixers
• Extruders
• Cooling towers
• Paper machine drives

Specifications

General Specifications

Sensor Specifications

Alignment Functions

Standard Functions

• Horizontal shaft alignment
• Vertical machine alignment
• Soft foot analysis
• Thermal growth compensation
• Coupling alignment
• Shim correction calculation
• Move correction calculation
• Tolerance checking
• Dynamic measurement mode

Advanced Functions

• Multi-coupling train alignment
• Cardan shaft alignment
• Live machine move monitoring
• Continuous sweep measurement
• Repeatability analysis
• Intelligent measurement filtering
• User-defined machine templates
• Custom alignment tolerances

Display & Interface Specifications

Connectivity Specifications

Environmental Specifications

Benefits

Increased Equipment Reliability

Accurate shaft alignment reduces stress on rotating components and significantly improves machinery lifespan.

Reliability Improvements

• Reduced bearing failures
• Lower coupling wear
• Reduced vibration
• Extended equipment life
• Lower maintenance costs

Reduced Energy Consumption

Misalignment can increase energy loss and operating costs.

Energy Efficiency Benefits

• Reduced friction losses
• Lower power consumption
• Improved mechanical efficiency
• Optimized equipment performance

Faster Alignment Workflow

The intelligent interface and adaptive measurement system reduce alignment time.

Productivity Advantages

• Faster setup
• Reduced downtime
• Automated calculations
• Simplified reporting
• Improved technician productivity

Industrial Sectors

Oil & Gas

Used for alignment of:

• Compressors
• Turbines
• Pumps
• Process machinery

Power Generation

Ideal for:

• Steam turbines
• Generators
• Boiler feed pumps
• Cooling systems

Mining Industry

Supports alignment of:

• Conveyor drives
• Crushers
• Mill systems
• Heavy rotating machinery

Marine Industry

Used for:

• Propulsion systems
• Gearboxes
• Marine pumps
• Auxiliary systems

Optional Accessories

Available accessories include:

• Magnetic brackets
• Chain brackets
• Sliding brackets
• Extension chains
• Cardan shaft brackets
• Wireless modules
• Thermal printer
• Carrying case
• Calibration tools

Software & Reporting

The system supports advanced maintenance documentation and digital workflow integration.

Reporting Features

• PDF report generation
• Machine history tracking
• Alignment trend analysis
• Cloud synchronization
• Digital measurement archive
• Custom report templates

Maintenance & Calibration

Regular maintenance and calibration help maintain long-term measurement accuracy.

Recommended Maintenance

• Sensor cleaning
• Battery inspection
• Calibration verification
• Software updates
• Mechanical inspection of mounting hardware

Calibration Benefits

• Maintains maximum accuracy
• Ensures measurement reliability
• Supports compliance requirements